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True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading

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  • DR-i2022A
  • DANREL


Product Description

DANREL ANALOG ULTRASONIC PLASTIC WELDING MACHINE

The process of ultrasonic welding eliminates the use of glue and allows the thermoplastic parts to bond to itself. Ultrasonic welding with the proper time setting and pressure is the fastest most reliable method for thermoplastic parts welding.

* Eliminate use of consumable material
* Produce airtight and watertight seams
* Increase production time

Main Features

1. Fully automatic production capable: Automatic feeding(vibrator bowls optional) + welding + unloading.

2. Automatic rotary table with 4/6/8/10/12 working stations for high speed continuous production.

3. Optional Automatic Film Feeder to protect the work piece surface being damaged by the ultrasonic vibration.

4. True Digital Autotune- Provides fully-automatic tuning. Digi-Trac tuning automatically tracks the resonant frequency digitally.

5. Well suited for multiple applications with multiple welding modes. Weld by Time, Weld by Energy, Weld by Depth.

6. Amplitude adjustment in 1% increments from 100% to 20% for optimization of weld strength and appearance.

7. Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and friction free travel.

8. Systems Protection Monitor (SPM) Five levels of power supply protection are provided: 1) phasing, 2) over voltage, 3) over current, 4) over temperature, 5) power.

9. PLC/HMI touch screen interface -- quick, easy parameter input and adjustment.

10. Quick application changeover, high welding seam strength.

11. Suitable for high cadences and short cycle times

12. Precise imported pneumatic parts SMC and Festo brand.

13. High quality transducer and booster.

Technicial Specifications.

Model No
DR-i2022A
DR-i1542A
DR-i1556A
Ultrasonic Power
3000W
4500W
6000W
Ultrasonic Frequency
20KHz
15KHz
15KHz
Power Supply
AC220V±10%, Single Phase, 50/60Hz
Driven Mode
Pneumatic(A 2HP air compressor is needed)
Air Cylinder Stroke
75MM
100MM
100MM
Number of Stations
4/6/8/10 (customization offered)
Delay Time
0.01-9.99S
Welding Time
0.01-9.99S
Hold Time
0.01-9.99S
Weight(KGS)
350
450
480
Dimension(LHW)
1380*720*1950MM
1550*1150*2130MM
1550*1150*2130MM
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
Horn & Fixture Customization Offered(Titanium, 7075 Aluminium, Steel)
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading

DANREL Ultrasonic plastic welding machine is widely used in automotive industry, electronic industry, medical industry, household appliances, woven apparel, office supplies, packaging industry, toy industry, and so on.

Automotive  industry: plastic body parts, car doors, automotive dashboard, lights, mirrors, sun visor, interior parts, filters, reflective material, reflective spike, bumper, cable, plastic filter for motorcycle , Radiator, brake fluid tank, oil cups, water tanks, fuel tank, air hose, exhaust purifiers, the tray plate, and so on.

Plastic Electronics: prepaid water meters, communications equipment, cordless phones, mobile phone accessories, cell phone case, battery case, charger, maintenance valve regulated lead-acid batteries, 3-inch floppy disk, U disk, SD card, CF card, USB connection, Bluetooth devices, and so on.

Stationery: folder, album, folding boxes, PP hollow board, pen loops, ink cartridges, toner cartridges, and so on.

Medical and Daily products: watches, kitchen utensils, oral liquid bottle caps, drip caps, mobile phone accessories, golden soft brush, and daily necessities, handle, security caps, cosmetics bottle, coffee pot, washing machines, air dehumidifiers, Electric irons, electric kettles, vacuum cleaners, speakers, cover and metal face grille and other civil engineering and so on.

Health  products: children's products, air mattresses, clothes hangers, gardening supplies, kitchenware sanitary ware, shower, shower head, and so on.

Detailed Images
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading

Vibrator Bowl(Optional Device)

Vibrator bowls for automatically feeding the plastic parts, orientation capable. Customized based on the thermoplastic parts size and geometry.
Remarks: Optional device, please send us drawings or samples to confirm.

MACHINE PARTS

Name: PLC touch screen;
PLC/HMI touch screen - quick, easy parameter input and adjustment.

True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading

Automatic Robot Arm/Unloader

1. Equipped with an automated unloader to pick up the welded products.
2. The Unloader can be equipped with suction cup or the clamp.

Automatic Rotation Table

1. Automatic cam indexing table.
2. Automated indexing rotary table with 4/6/8/10 working stations.
3. The rotary table size is based on the size of the welding products.
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading

Automatic Foil Feeder

Function: to protect the products surface from the damage of the ultrasonic welding. The film moving distance is adjutable.

 Remarks: An optional device.

Pneumatic Components

1. Name: Air Cylinder 

Brand: FESTO

2. Name: Pressure Regulator

Brand: SMC

True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
Packing & Delivery
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
Packaging
Size
L*W*H=1450*950*2100MM
Weight
420 KGS



Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
True Digital Auto-tuning 20KHz 3000W Automatic Rotary Table Ultrasonic Plastic Welding Machine with Robot Arm for Unloading
Our Company
SHENZHEN DANREL INDUSTRIAL CO., LTD
SHENZHEN DANREL INDUSTRIAL CO., LTD
SHENZHEN DANREL INDUSTRIAL CO., LTD
SHENZHEN DANREL INDUSTRIAL CO., LTD
SHENZHEN DANREL INDUSTRIAL CO., LTD

SHENZHEN DANREL INDUSTRIAL CO., LTD

Since its foundation, Shenzhen Danrel Industrial Co., Ltd has been devoted to optimization and integration of developing, producing, selling, and application of technology of plastic welding and Packing Solution, our main products including: Hot Air Welding Machine, High Frequency Welding Machine, Ultrasonic Welding Machine, Ultrasonic Tube Sealing Machine, Vacuum Forming Machine, Blister Packing Machine, Hot Plate Welding & Spin Welding Machinery. DANREL Ultrasonic Welding Machine.

* Quality is our culture
* Competitive Advantages
* Market Niche
* Trustworthy Supplier

FAQ

Question: Are you trading company or manufacturer ?

A:We are factory, all machine is made by ourselves and we can provide customize service offered.

Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.

Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).

Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.

Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material

Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available

Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.

Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc

Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.
Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.

Question: Is there any assurance to guarantee my order from your company?
A: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
The machine will have one year warranty. During the warranty year if any of the parts broken not by man-made. We will free charge to replace the new one to you . The warranty will begin after the machine send out we received the B/L .
Our Service

1. Customer's site installation, training & maintenance available
2. 12-24 hours Online service by Email, Video Online for basic setup and repairs
3. 12 months warranty for machine, life-long tech. support
4. Providing assistance in manufacturing and modifying tools;
5. Our engineering instruction will guarantee your productive manufacturing of top-quality products.

Improve your operations, increase production speed, improve accuracy and maximize product demands with any of our welders designed specifically for your needs. Let us help you choose or build the right machine for your application. 

SHENZHEN DANREL INDUSTRIAL CO., LTD Contact Information
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 E-MAIL: sales@danrel.com
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