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High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM

Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
Quantity:
  • DR-SP18000
  • DANREL

DANREL SPINDLE SPIN WELDING MACHINE

Spindle Spin Welder is an all-electric press system utilizing two servo motors to provide precise control and accuracy for welding assemblies with circular weld joints. By utilizing state of the art servo controls, this equipment provides unmatched angular orientation and overall assembly height consistency. Weld-match mode can be enabled during the weld phase, in which the motion of the vertical axis is coordinated with that of the spin axis to match the rate of melt of the material being welded.


Main Features

1. Japan Panasonic spindle motor spin welding system accurate control and highly consistent results.

2. Servo spin axis with angular resolution of 0.1 degree and servo vertical actuator (Z axis) with positioning resolution of 0.01mm.

3. Large color touch screen with intuitive menu structure.

4. Programmable welding methods include Weld by Time,Rotations Circles, Rotation Speed, pre-spin orientation

5. Password protection of setup parameter
6. Up to 150 mm stroke for greater versatility and easier part load and unload
7. Integrated design eliminates cables and makes installation more compact
8. PLC touch screen operation, simple operation and parameter setting.
9. New mechanical, electrical and pneumatic designs.

Main Parts Brands:
1. Servo Motor: Japan YASKAWA
2. PLC: Japan MITSUBISHI
3. Contactor: French SCHNEIDER
4. Pneumatic: TAIWAN AIRTAC

Spin Welding Process Advantages
Spin welding is a welding technique that uses heat generated by rotational friction at the joint line to weld thermoplastic parts. In this technique, friction is used to heat the parts to be welded.  It applies pressure axially as it rotates one part against another stationary part.

(1). Ability to weld parts with circular joint that are not easily welded by ultrasonic.
(2). Relatively fast cycle times when compared with other methods.
(3). Compatible with most thermoplastics.
(4). Ideal for welding of Nylon + GS filled, PP and PE materials.
(5). Ability to weld several dissimilar materials.
(6). No consumables, fumes or emissions.
(7). High strength, hermetic welds are typical.
(8). Heat confined to weld interface.
(9). Easily automated.
(10). Low cost, quick change tooling.
(11). Low maintenance.
(12). Low power consumption.

Model No
DR-SP18000
Power
3000 W
Power Supply
AC 380V 3P, 50/60Hz
Rotation Speed
MAX.1800 RPM
Rotation Circles
1-100
Hold Time
1-99 S
Driven Mode
Pneumatic
Stroke
75 MM
Working Pressure
0.4-0.7 MPa
Packing Dimension
980*760*2100 MM
Gross Weight
450 KGS
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM

Application of Spin Welding Machine for Plastic Toys

Applications that can benefit from utilizing the spin welding process include

*Automotive: Fuel system filtration, Air duct, Filter bowls, and Oil fill tube components

*Appliance: Water Valves, Refrigeration water Filtration, and Toilet components

*Irrigation system: sprinklers components

*Pool and Spa: filtration components

*Beverage: dispensing, beverage cups

*Medical: syringes

High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
Detailed Images
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM



MACHINE PARTS

Name: PLC and Touch Screen
Brand: Japan Mitsubishi
Original: JAPAN
Adopts Japan Mitsubishi PLC, stable and durable.



MACHINE PARTS

Japan PANASONIC Brand SPINDLE Motor, durable, preicse  and appropriate servo motor for spin welding machine use. Zero Break up!


High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM


MACHINE Parts

Name: Air Cylinder 

Brand: AirTAC

Original: TAIWAN

Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.



MACHINE Parts

Name: solenoidvalve
Brand: AirTAC
Original: TAIWAN

High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
Certifications
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
Packing & Delivery
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
Packaging
Size
L*W*H=1070*970*2050 MM
Weight
480 KGS



Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.
Our Company
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM

Since its foundation, Shenzhen Danrel Industrial Co., Ltd has been devoted to optimization and integration of developing, producing, selling, and application of technology of plastic welding and Packing Solution, our main products including: Hot Air Welding Machine, High Frequency Welding Machine, Ultrasonic Welding Machine, Ultrasonic Tube Sealing Machine, Vacuum Forming Machine, Blister Packing Machine, Hot Plate Welding & Spin Welding Machinery. DANREL Spin Welding Machine.

* Quality is our culture
* Competitive Advantages
* Market Niche
* Trustworthy Supplier

FAQ
High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM

Question: Are you trading company or manufacturer ?
A:We are factory, all machine is made by ourselves and we can provide customize service offered.

Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.

Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).

Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.

Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material

Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available

Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.

Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc

Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.
Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.

Question: Is there any assurance to guarantee my order from your company?
A: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
The machine will have one year warranty. During the warranty year if any of the parts broken not by man-made. We will free charge to replace the new one to you . The warranty will begin after the machine send out we received the B/L .

Our Service

1. Customer's site installation, training & maintenance available
2. 12-24 hours Online service by Email, Video Online for basic setup and repairs
3. 12 months warranty for machine, life-long tech. support
4. Providing assistance in manufacturing and modifying tools;
5. Our engineering instruction will guarantee your productive manufacturing of top-quality products.

Improve your operations, increase production speed, improve accuracy and maximize product demands with any of our welders designed specifically for your needs. Let us help you choose or build the right machine for your application. 

High Revolution Servo Plastic Welder Spindle Spin Welding Machine for Polyethylene & PE Bottles 18000RPM
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​ADD: No. 31-32, Longxin 2 Str., Tianmei Village, Huangjiang Town, Dongguan, Guangdong, China (Mainland)

 E-MAIL: sales@danrel.com
TEL: 0086-18320914466
 PHONE: 0086-15899697780
 FAX: 0086-755-29018077

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