Automatic Rotary Table Heat Staking Machine for Plastic Studs Welding and Brass Threaded Inserts Pressing
Product Description
Thermoplastic staking, also known as heat staking, is used to melt and deform the plastic material using heat and force at a set process time. A plastic stud protruding from one component fits into a hole in the second component.
Heat staking machines are ideal for inserting metal components into plastic assemblies, threaded metal ferrules are bonded to plastic parts. Brass or steel ferrule inserts are first moved into position above corresponding holes in the plastic material. After the inserts are heated to the correct temperature, they are quickly pressed into the plastic. The plastic immediately surrounding the inserts melts and flows into the knurl areas. The plastic then cools and securely holds the metal gaskets in position.
Product Application
1. Servo vertical actuator (Z axis) with positioning resolution of 0.1MM.
2. Designed for easy installation & operation and low maintenance required.
3. Automatic indexing table with unloading for high speed continuous manufacturing.
4. Auto pick-up function: Equipped with robot arm to unload welded workpiece automatically.
5. PLC/HMI touch screen interface -- quick, easy parameter input and adjustment.
6. Digital temperature controllers for precise temperature control over entire platen
7. Energy-Efficient induction heating system.
8. Quick welding jigs (tools) changeover to reduce downtime.
9. Solid-steel structure design can last for multiple decades.
10. Remarks: a small air compressor is needed for driving the robotic arm for unloading.
Advantages:
* User friendly.
* Safe and reliable.
* Easy to install.
* Low maintenance and low energy consumption
Technical Data
| Model No | DR-1050A | ||
| Power | 1500W | ||
| Power Supply | AC 220V±10, 50/60Hz | ||
| Delay Time | 1-99S | ||
| Weld Time | 1-99S | ||
| Rotary Table Diameter | 700MM (customization offered) | ||
| Heating Area | 150*150MM(customization offered) | ||
| Staking Precision | 0.1MM | ||
| Heating Temperature | Max. 400'C | ||
| Dimension | 1100*750*1950MM | ||
| Weight | 340 KGS | ||
| Packaging | |
| Size | L*W*H=1200*850*2100MM |
| Weight | 380 KGS |
| Packaging Details | The normal package is Carton). And we can also build export wood box for batch orders. If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
Since its foundation, Shenzhen Danrel Industrial Co., Ltd has been devoted to optimization and integration of developing, producing, selling, and application of technology of plastic welding and Packing Solution, our main products including: Hot Air Welding Machine, High Frequency Welding Machine, Ultrasonic Welding Machine, Ultrasonic Tube Sealing Machine, Vacuum Forming Machine, Blister Packing Machine, Hot Plate Welding & Spin Welding Machinery.
* Quality is our culture
* Competitive Advantages
* Market Niche
* Trustworthy Supplier
Question: Are you trading company or manufacturer ?
A:We are factory, all machine is made by ourselves and we can provide customize service offered.
Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.
Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).
Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.
Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material
Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available
Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.
Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc
Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.
Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.
Question: Is there any assurance to guarantee my order from your company?
A: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
The machine will have one year warranty. During the warranty year if any of the parts broken not by man-made. We will free charge to replace the new one to you . The warranty will begin after the machine send out we received the B/L .