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Automatic Heat Staking Machine for Brass Thread Inserts

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  • DR-1010A1

  • DANREL

Automatic Heat Staking Machine for Brass Thread Inserts

Model No.: DR-1010A Automatic Heat Staking Machine for Brass Thread Inserts

Product Description
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts

What is Heat Staking?

Heat staking machines are ideal for inserting metal components into plastic assemblies, threaded metal ferrules are bonded to plastic parts. Brass or steel ferrule inserts are first moved into position above corresponding holes in the plastic material. After the inserts are heated to the correct temperature, they are quickly pressed into the plastic. The plastic immediately surrounding the inserts melts and flows into the knurl areas. The plastic then cools and securely holds the metal gaskets in position.

Main Features

(1). Servo driven high precison three-axes, digital temperature controllers for precise temperature control.

(2). PLC/HMI touch screen interface -- quick, easy parameter input and adjustment.

(3). Maximum 100 groups of parameters storage and call function.

(4). High Efficient: Automatic feeding, heating, inserting.

(5). Capacity: 1.2-2.5 seconds/insert (Subject to the Plastic Parts and Brass Inserts)

(6). Requirement for the Inserts: diameter tolerance: +0.05mm, height tolerance: +0.05mm;

(7). Quick welding jigs (tools) changeover to reduce downtime.

(8). Designed For High Throughput With Single Operator.

(9). Energy-Efficient induction heating System.

(10). Facilitates Continuous Flow Manufacturing.

Advantages: 

* Fully Aurtomatic.

* User friendly.

* Safe and reliable.

* Easy to install.

* Low maintenance and low energy consumption

Model No.
DR-1010A
Power Supply
AC220V±10%,1Ph, 50/60Hz
Inserts Size
Customization offered
Inserts Tolerance
Diamter: ±0.05MM; Height: ±0.05MM
Moving Distance(Stroke)
X580mm*Y250mm*Z80MM(Customization offered)
Plastic Part Size
Within the the stroke
Temperature Range
Max. 400’C
Efficiency
1.2-2.5 seconds/insert(depends on size and material)
Positioning Precision:
±0.02MM
Driven Mode
Servo Motor and Pneumatic(air compressor)
Working Pressure
0.5MPa(Adjustable)
Language
English
Dimension
L*W*H=130*120*185CM
Weight
450KGS
Application Samples
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts

Certifications                                                                                 
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Our Company
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts
Automatic Heat Staking Machine for Brass Thread Inserts

Since its foundation, Shenzhen Danrel Industrial Co., Ltd has been devoted to optimization and integration of developing, producing, selling, and application of technology of plastic welding and Packing Solution, our main products including: Hot Air Welding Machine, High Frequency Welding Machine, Ultrasonic Welding Machine, Ultrasonic Tube Sealing Machine, Vacuum Forming Machine, Blister Packing Machine, Hot Plate Welding & Spin Welding Machinery. DANREL Hot Plate Welding Machine.

* Quality is our culture
* Competitive Advantages
* Market Niche
* Trustworthy Supplier

FAQ
Automatic Heat Staking Machine for Brass Thread Inserts

Question: Are you trading company or manufacturer ?
A:We are factory, all machine is made by ourselves and we can provide customize service offered.

Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.

Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).

Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.

Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material

Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available

Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.

Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc

Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.
Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.

Question: Is there any assurance to guarantee my order from your company?
A: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
The machine will have one year warranty. During the warranty year if any of the parts broken not by man-made. We will free charge to replace the new one to you . The warranty will begin after the machine send out we received the B/L .

Our Service

1. Customer's site installation, training & maintenance available
2. 12-24 hours Online service by Email, Video Online for basic setup and repairs
3. 12 months warranty for machine, life-long tech. support
4. Providing assistance in manufacturing and modifying tools;
5. Our engineering instruction will guarantee your productive manufacturing of top-quality products.

Improve your operations, increase production speed, improve accuracy and maximize product demands with any of our welders designed specifically for your needs. Let us help you choose or build the right machine for your application. Contact SHENZHEN DANREL INDUSTRIAL CO., LTD

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