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15KW IGBT High Frequency Implant Induction Heating Welding Machine For Plastic Tanks, Cups and Bottles

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  • DR-JG15
  • DANREL

15KW IGBT High Frequency Implant Induction Heating Welding Machine For Plastic Tanks, Cups and Bottles

Product Description

DANREL IMPLANT INDUCTION WELDING MACHINE

Implant induction welding is a joining method used in plastic manufacturing. The welding process uses an induction coil to excite and heat electromagnetically susceptible material at the joint interface and melt the thermoplastic. The susceptible material can be contained in a gasket placed between the welding surface, or within the actual components of a composite material. Its usage is common for large, unusually shaped, or delicate parts that would be difficult to weld through other methods such as ultrasonic welding, spin welding and hot plate welding.


Equipment
An induction generator is used to produce high frequency current in the range of 2-10 Mhz. The range used is regulated by the FCC to avoid interference with broadcast signals.

An induction coil converts the high frequency current from the induction generator into the necessary alternating magnetic field. A single turn coil may be used when space is limited, however multiturn coil designs are more common due to their generation of a stronger and deeper penetrating magnetic field. Split coil designs are also available, which may be disassembled to fully surround a large part such as plastic piping. The high currents used in induction welding produce large amounts of heat in the coil. To avoid overheating, the coil turns are made with hollow tubing, and water is circulated during welding. Coil heat is dissipated by an attached heat exchange.

Fixtures are used to hold the parts in position during welding. One fixture is fixed and the other movable so that a press may apply and maintain pressure during heating and cooling.

Advantages of the Implant Induction Welding
1. Implant induction welding does not require physical contact with a heat source, so it is useful for joining
components with unusual dimensions or delicate surfaces.
2. The induction coil can be moved continuously to heat the entire surface of long joints. Extremely large parts can be effectively welded using this method.
3. Heat generation is limited to the exact area where it is required for joining, so thermal stress generated by welding is low.
4. The joint can be reopened using induction heating for repairs or recycling.
5. The heating and joining steps are simultaneous, so cycle times are short.

Disadvantages
* There are additional costs due to the implant and gasket material. Custom tooling may also be required for some
part designs.

* The electromagnetic field may affect metallic or electronic components of the part.


Parameters

Model No
DR-JG15
Power
15KW
Power Supply
AC 380V 3P, 50/60Hz
Input Current
40A
Welding Area
UP to diameter 200MM
Delay Time
1-100 S(adjustable)
Heating Time
1-100 S(adjustable)
Holding Time
1-100 S(adjustable)
Driven Mode
Pneumatic
Stroke
150 MM(Customization Offered)
Working Pressure
0.4-0.7 MPa
Cooling Water Flow
6L Per min
Packing Dimension
1440*840*2100 MM
Gross Weight
680 KGS
Application Samples
Main Parts
Induction Welder

PLC + Touch Screen Operation

Brand: MITSUBISHI

Origin: Japan

Display: English


1. IGBT technology, high conversion efficiency; Energy saving 15%-30%.

2. Heating coil shape & size can be customized according to the thermoplastic parts.

未命名_副本
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders



Pneumatic Parts

Name: Solenoidvalve
Brand: AirTAC
Original: TAIWAN



Pneumatic Parts

Name: Air Cylinder
Brand: AirTAC
Original: TAIWAN

Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders



Certifications
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Packing & Delivery
Packaging
Size
L*W*H= 1440*840*2100MM
Weight
680 KGS



Packaging Details
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Our Company
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders

Since its foundation, Shenzhen Danrel Industrial Co., Ltd has been devoted to optimization and integration of developing, producing, selling, and application of technology of plastic welding and Packing Solution, our main products including: Hot Air Welding Machine, High Frequency Welding Machine, Ultrasonic Plastic Welding Machine, Ultrasonic Tube Sealing Machine, Heat Staking Machine, Hot Plate Welding & Spin Welding Machine, Implant Induction Welding Machine, etc

* Quality is our culture
* Competitive Advantages
* Market Niche
* Trustworthy Supplier

FAQ
Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders

Question: Are you trading company or manufacturer ?
A:We are factory, all machine is made by ourselves and we can provide customize service offered.

Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.

Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).

Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.

Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material

Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available

Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.

Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc

Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.


Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.

Our Service

1. Customer's site installation, training & maintenance available
2. 12-24 hours Online service by Email, Video Online for basic setup and repairs
3. 12 months warranty for machine, life-long tech. support
4. Providing assistance in manufacturing and modifying tools;
5. Our engineering instruction will guarantee your productive manufacturing of top-quality products.

Improve your operations, increase production speed, improve accuracy and maximize product demands with any of our welders designed specifically for your needs. Let us help you choose or build the right machine for your application. 

Customizable Solution Gudgeon Arm High Frequency PVC Tarpaulin Welding Machine For Flexible Tanks, Drums and Bladders

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​ADD: No. 31-32, Longxin 2 Str., Tianmei Village, Huangjiang Town, Dongguan, Guangdong, China (Mainland)

 E-MAIL: sales@danrel.com
TEL: 0086-18320914466
 PHONE: 0086-15899697780
 FAX: 0086-755-29018077

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